PLEASURE INSTALLATION MANUAL

Index With Hyperlinks to Location in Manual

Before you order considerations

Installing main drain

Vermiculite Yield

Inlet face plate installation

Introduction

Bond beam formula

Main Drain

Skimmer face plate

NSPI recommendations

Coping installation

Mixing vermiculite

Backfilling over dig

Layout of pool excavation

Skimmer and wall fittings

Finishing the pool floor

Pressure testing pool plumbing

Selecting elevation for pool

Pool plumbing

Installing the liner

Forming for concrete deck

Excavation of pool

Pressure Test Plumbing

Creating a vacuum behind liner

Diving board installation

Surface skimmer location

Filter Plumbing

Installing fitting face plates

Ladder placement

Bolting the panels

Installing underwater light

Removing wrinkles

Electrical bonding

Deadmen and adjusting rods

Installing rope anchors

Filling pool from tanker or fire hydrant

Pouring the concrete deck

Squaring pool walls

Preparing substrate for vermiculite

Nicheless light bracket

Safety rope and floats

Panel anchor pins

Stringing for Finish Floor

Sam Light niche face plate

 

Walk out steps

Check_Final_Grade

Step face plate installation

 

 

 

Before you order a pool kit there are several things you should consider.

       Water table in the pool site area.

 

       Easements and subdivision restrictions.

 

       Building codes and lot line set-backs.

 

       Fencing requirements and/or restrictions.

 

       Location of septic tank, field lines, old cisterns etc.

 

       Call BUD (the 800# will be in your phonebook) and they will mark all your buried lines.

 

       Make sure backhoe, trucks etc. can get access to your pool site and don't assume your neighbors will let construction equipment cross on their property.

 

       In choosing proposed locations for your pool keep it close to the room you will most likely use for access to the pool area. A home with a pool is better than a home … and a pool keep it close.

 

       Maintenance will require less effort if pool is away from trees and also bathers can better enjoy the afternoon sun.

 

       Keep in mind where surface water will go when there is a big down pouring rain. It must be able to drain away from the pool into an area that is not offensive to you or the neighbors.

 

       Filters need to be back flushed & before picking your filter consider where this backwash water will go, your neighbors don't want it and there may be an ordinance against running backwash into the municipal drains. Should this be the case consider a cartridge filter or adding a backwash filter.

 

       A good idea is to check with neighbors who have an in-ground pool to see what problems they had to overcome when they dug their pool, such as rock or a high water table, while these conditions do not prevent you’re building a pool, it will involve additional expense.

 

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Proper installation of your PLEASURE POOL

The proper installation of a PLEASURE POOL is critical to protect your reputation as a professional pool installer and assure continued product acceptance and customer satisfaction. The purpose of this manual is to provide the installer with innovative skills, and the best-known procedures for successful installations. These easy to follow instructions also help you avoid painful and expensive experiences such as; improper grade, pool off level, loose plumbing fittings, settling concrete, and pool leaks.

 

This manual represents 48 years experience, research, and actual on the job know how developed by our installation crews training dealers throughout the US on over 10,000 below ground pools under all types of soil conditions. Also feed back from dealers who have overcome difficult soil, terrain, and weather problems is a large contribution to the knowledge base that is represented in this manual.

 

The material in this manual is intended as a guide only. Southern Indiana Manuf. Co., Inc. makes no representation, warranties, or guarantees of any kind, expressed or implied, regarding this information. If there are any discrepancies between this information and state or local building codes, or if state or local codes are more comprehensive or specific about construction, design, or safety, those regulations must take precedence.

The National Spa and Pool Institute Standards and Recommendations for the Installation of In- Ground Swimming Pools are as follows.

1. Deck to be finished with a non-slip finish and sloped ผ” per foot away from pool.

2. Steps, if installed, must be provided with a handrail as instructed on individual construction plans.

3. Pool must have barriers on four sides. All entries in barrier must be provided with doors or gates that are equipped with self-closing, self-latching mechanisms that are located above the height of a toddler and are provided with hardware that enables permanent locking. If the house is part of the  the barrier, all doorways opining from the house to the pool should be provided with childproof locks or window screens. THE HEIGHT, nature, and description of the barrier should be determined by consulting local codes. In the absence of local swimming pool barrier codes, the barrier should be of a construction that affords no external handhold or footholds and of a material, which is impenetrable by toddlers. This barrier should be at least four feet in height and completely surround the swimming pool. Consultation with an expert in the area of swimming pool barrier design is recommended.

4. Installation of any electrical device by anyone other than a licensed electrician is prohibited.

5. Pools should be provided with minimum of two points of exit in the form of ladders or steps, one in the deep portion of the pool and one in the shallow portion of the pool. If a step is used as a point of exit, it should be located in the shallow end of the pool.

6. One skimmer must be provided for pools up to 799 square feet. Two skimmers must be provided for pools 800 to 1600 square feet.

7. The following area safety signs should be installed in a prominent location:

A.

 NO DIVING EXCEPT FROM DIVING BOARD          

B.

 DANGER, RISK OF DROWNING

C.

 BASIC LIFE SUPPORT

D.

 POOL RULES

E.

 SAFE DIVING

 8. The following safety equipment should be available:

        First aid kit.

        Reach pole one piece with hook - not less than 12' long.

       A 1/4" diameter throwing rope 1-1/2 times the maximum width of the pool or 50' which-
ever is less, to which has been attached a ring buoy with an outside diameter of approximately
15 inches or some similar floatation device.


       9. Main drains shall be of the anti-vortex type to prevent entrapment.

      10. Circulating equipment shall be adequate to turn over complete gallonage in a max. of 12 hours.

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Layout of Pool Area

To provide working space when the pool walls are set in place, all outer dimensions of the excavation are made 24” larger than the actual pool size. For example, excavation for a 16’ x 32’ pool is 20’ x 36’ these enlarged dimensions are the “Excavation Dimensions.” The “Over dig” is the extra 24” excavated beyond all walls of the pool.

The excavation is outlined by four re-rods, one at each corner. Re-rods should be 3/8” x 2’ (elsewhere in this manual they may be referred to as “pins”) Drive the first layout pin firmly into the ground in the excavation corner that has the highest elevation. From this re-rod as a working point, place the second pin for the length of the pool keeping it equal distance from the house, fence etc. so the pool will be parallel and square with its surroundings. Now use two tapes hooking one of the tapes to each pin and find the measurement for the width of the over dig on one tape and the diagonal measurement on the other as shown on your print for the pool you are building. Keep the measuring tape apx. level and if the distance from the tape to the ground is over 2’, hold the pin at the top at the correct measurements and drop, so the pins will be the correct distance apart from a level plane.

When the excavation area (pool plus 24” over dig) is staked out, run a nylon string taunt around these pins and spray along the string with orange layout paint. (Layout paint dries almost immediately, do not use any old can of paint lying around or you will have a very upset mother, mad at you and the children when they track this paint on her carpets!)  If you don’t have paint pound the pins flush with the ground and use the string as a guide for the backhoe operator to follow. He will appreciate you making an X with flour or something light colored so he can readily see where the pins are so he doesn’t puncture a tire.

Once the excavation layout is squared choose the elevation for the top surface of the pool (top of coping). Normally the surface will correlate with a surrounding walk, patio deck, or highest ground elevation of the pool site. The top surface of the pool must be three to four inches (3”-4”) above the highest ground elevation or rain and snow drainage problems will result.

To decide the depth of the initial excavation, locate the highest ground elevation on the pool site. If this point is not in the way of excavation and dirt removal, mark it conspicuously for future reference during the pool construction. If it is in the way of excavation, transpose this elevation to a deck, sidewalk, mortar joint on a block basement wall, or driving a stake in an out of the way place. Add four inches (4”) to this elevation and this will now be the elevation for the top surface of the finished pool.

The depth of the footing excavation will then be 45” (the pool wall of 42,” plus the coping height of three inches (3”) below this reference point. Remember, the reference point plus four inches (4”) is the top of the finished pool including the coping. This is now known as the “finished elevation”.

IMPORTANT! ALWAYS CHECK THE EXCAVATION DEPTH FROM THE REFERENCE POINT.

The 45” depth, measured from the top of the coping, will be maintained in the shallow end and on the 24” wide working ledge or over dig around pool wall perimeter. The first operation is to dig a trench 36” wide to a uniform depth of 45” below the reference point selected as the top surface of the pool. Work from deep to shallow end then across the shallow end of the pool. Setting the depth of the excavation requires a standard calibrated survey shot stick and transit level. A 2 x 2 or other similar stick approximately 12’ long can be substituted for a standard shot stick.

Set up the transit in an area that gives clear view of the pool sight and won’t have to be moved during construction. After setting and leveling the transit in an out of the way place, mark the shot stick. This is done by placing shot stick at the selected finished elevation and marking it at the level indicated by the transit. With a pencil, mark the stick at the point where the transit cross hairs intersect with the shot stick. This marks the finished elevation.

Measure up the shot stick 45” and draw a line across the 2 x 2 and put a 0 in the middle of the line. It is helpful to measure 2” above this line and put a dash and mark +2 so you can tell the operator he is 2” to deep etc. If you put dashes below the 0 and mark them with a  -2 etc you can tell him apx. how much more he has to dig out to make the trench level.  This mark now determines the excavation depth for the shallow end and over dig ledge. When the 45” mark is in the level sight of the transit you know that this part of the hole is at proper depth. If the pencil mark is above the cross hairs, the excavation is not deep enough and the pool will be higher than the predetermined elevation. A mark below the cross hairs indicates the excavation is too deep and the pool wall will be below the predetermined elevation. Accuracy at this stage will require less shimming and adjusting of pool walls later.

Most dealers start by digging a 3’ wide trench to the proper depth along the shallow end and the long wall on the side that has the least room for maneuverability of equipment. After the trench on one side and the shallow end is done and level, dig out the shallow end using the shot stick frequently, this will save you having to shave later by hand.

The next step is to run a string along the exact panel placement line (24” in from your layout line using the trench that represents the length of the pool by holding a pin at the topmost point and dropping.) Place a pin at each end making sure they are the same distance apart as your print calls for. The end wall will need to be square with this line using 6’/8’/10’ method for squaring and put a pin in the opposite shallow corner.

Next measure the length of the shallow minus 2” (i.e.: if your shallow end is 8’ your slope starts at 7’-10” and is going to slope from this point down a additional 58” over 14’ and the side and end slopes will go from your string down 58” and in 3’-10”.) on both sides and place a pin this represents the break where the bottom slopes down to the hopper. Run a string across this break and you then begin digging the slopes.

All diving slopes will be 14’ long and side and end slopes will be 4’ on a diving pool. On your shot stick measure up from your line with the 0 representing your depth at the bottom of the panels another 58” and draw another line and put a 0 in the center so you can be sure you have the deep end hopper at the required depth.

Using the strings as a guide cut the earth with a shovel along the strings. Simultaneously, the termination of the deep end slope should be marked along the strings with re-rod pins. Refer to your print for slope lengths and hopper depths.

IMPORTANT: Be careful not to dig into the area outside the string to avoid an undercut of the 24” working ledge. Doing so will remove supporting ledge for panels.

While digging the hopper, the excavator can sight across to the opposite side of the pool and trim the hopper walls to the proper slope as the final depth of the hole is reached. The excavated depth of the hopper is four inches 4” deeper than the finished dimensions. This allows for two inches 2” slope to the main drain.

Refer to the Construction plans for installation of your particular pool size. For a diving pool this total excavated depth is 8’-7” measured from the top of the coping. (The original grade stake or benchmark you set as your finished height of the pool deck.)

Check the hopper to make sure it is squared as you proceed from the hopper toward the deep end. Square the hopper by laying out the sides and ends of the hopper to the proper dimensions, and then measure the diagonals. If the diagonals are equal, the layout is square.

The excavator should dig the plumbing trench at a depth of at least 18”. It should reach from the pool over-dig to the equipment pad. This will save digging by hand later.

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Ordering Concrete Footing

The concrete footing should be ordered at least one day in advance to avoid scheduling problems the day of the pour. Placing a “will call” is also recommended for ordering the concrete decking and make sure you call early the day of the pour or they may cancel your “will call” order.

Leveling Blocks

After the hole is dug use an 8” to 12” long piece of 2 x 4 lumber tight against your corner pin and hammer down so the top face of the 2 x 4 is exactly 45” down from your finished grade stake. Measure from your corner pin down the string that represents the inside face of your pool panels 8’ or the length of the 1st corner panel and place another 2 x 4 block centered so the 1st and 2nd panel will share this 2 x 4 support block and be the right height. Continue along the string making sure the 2 x 4 blocks correspond with the panel placement for your particular pool. This will make bolting the panels and leveling then much faster and easier.

Next set the swimming pool wall panels on the supporting ledge and leaned against the side of the excavation according to the panel diagram provide in the construction plans.

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The Skimmer and Inlet Placement

Placement for the skimmer and inlet fittings should now be determined. It is best to place the skimmer near the center of one of the long sides and down wind of the generally prevailing breezes. In this way the wind will help direct surface dirt and debris to the skimmer for removal from the pool. In addition, thoughtful consideration should be given to the circulation pattern of the water when placing inlets. Strive to eliminate as much as possible all dead spots in corners. Water temperatures in a heated pool will be kept uniform, chemistry will be constant, and maintenance will be kept to a minimum.

Bolt Panels

Before you set the panels check all corner pins to make sure they are square and the correct width and length apart. Beginning at any corner, assemble the first wall panel to the corner panel using the appropriate corner brackets for the pool you are building. Note: the photo on the left is a bracket for an Emerald corner.

The bent bolts are used on these corners so one bolt can be used to attach both panels to the bracket. Do not tighten the nuts and bolts completely at this time as you may need to shim slightly later. Assemble succeeding pool walls leaving out the top bolt (the adjusting rod goes here) Keep the panel face just touching the string. The corner will be stable but as you add panels the wall will tend to lean in or out and make bolting difficult so install a deadman and adjusting rod every 2nd or 3rd panel.

 

In the photo on the left the pool is above the existing grade so they are using the 2nd bolt hole. When the pool wall is barely above grade use the top bolt hole and make sure the top of the deadman is at least 2” below the top of the panel.

The threaded rod is used to plumb your walls after the pool is checked for square and the walls are straight and pinned at the bottom with re-bar.

 

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Tighten Bolts and Install Adjusting Rods

Make sure the top of the panels and the inside face of the panels are flush and tighten the bolts and nuts firmly. For the top bolt use the threaded adjusting rod putting a nut on the bent end then putting through the top hole and tightening the second nut firmly. Put a nut on the long threads and through the dead man apx. 5” back and using a mall pound the dead man into the ground to the panel height. By turning these nuts, plump the walls.

Squaring the Pool Walls

After all pool walls are assembled, position the complete assembly absolutely square and parallel. Do this by measuring length, width and diagonals as found in your construction prints. First, fit the pool to the deep end walls excavation as close as possible. An easy way to achieve squaring is by setting an alignment string along the bottom length of the pool wall, and straightening a long wall first. Recheck the widths of the pool at the corners. Then measure the diagonals of the pool walls corner to corner. When the dimensions are equal, the pool is squared. Straighten the remaining walls. When the wall assemblies are straight, square and parallel, drive 3/8” x 2’ re-bar pieces into holes located in the bottom flange of the pool wall panels along the entire pool perimeter. Pin the corners first. Leave 6” of re-rod extending above bottom flange.

Hint: Your 4 corner pins (8 corner pins for a emerald pool) should have been checked for square per your print before you started bolting your panels and once they are all bolted together all you need to do is straighten the walls at the bottom using a string offset the width of a piece of พ shim material on each end. Check with a shim at each panel joint and tap the wall in or out as needed and pound a 3/8” x 2’ rebar to hold the bottom true.

Walk Out Steps

When using a step section, individual manufacturer instructions should be followed for installation procedures. Most dealers will prepare the step so once it is put in place in the excavation it is ready to bolt up to the panels. The installer in the photo has turned the step upside down on four foam knelling boards. He is attaching the supports to the brackets so they stay in place when they turn it over and carry the step to the excavation. The supports are kept in place by running a piece of re-bar through each support and wrapping the support to the re-bar with duct tape keeping them in place at the bottom.

 

 

Next he turns the step upright and using a corner bracket clamped to the flange with the top of the bracket พ” above the flat part of the step flange (a พ” piece of foam is packaged with the face plate screws to fill this void and when duct taped on that flat portion helps assure both sides are drilled the same.) and marks the holes with a pencil and drills the bolt holes in the flange. To keep the lower edge of the step straight when pouring the concrete footing, place a 2 x 4 or 2 x 6 across the lower front length of the step section, (inside the pool), securing it with forming stakes so the concrete doesn’t push the step out from the pressure of the concrete.

Leveling the Pool to the Predetermined Elevations

Check the level at each panel joint and at each of the step’s four corners. Level the pool walls with the transit using shims under the pool walls as necessary. (1/4” masonite cut in 4” x 6” squares works well for shims) This procedure is very important and enough time should be devoted to the leveling procedure to assure an absolutely level pool. Following the leveling procedure, plumb the pool walls using adjusting rods and dead man anchors or bracing system. To achieve a straight sight line and plumb walls, stretch an alignment string along the top of the pool walls from corner to corner, on each straight section of wall.

Installation of Main Drain

Before pouring the footings, the main drain must be installed. Proceed in the following manner:

1.      Assemble the main drain by putting thread tape on the fitting in the bottom opening and tightening or install the gravel stopper if used at the bottom of the drain; and a male insert adapter in the side opening. Cover the opening of the main drain with parallel strips of duct tape. Trim the excess off at the outer edge of the sealing surface. This will keep the screw holes free of dirt until the bottom is finished. Faceplate and anti-vortex cover will be installed after the vinyl liner is in place.

2.      For optional gravel stopper, dig a three foot (3’) diameter hole two foot (2’) deep in the center of the pool bottom (hopper) and fill with gravel 1 to 1-1/2” in size. Position assembled main drain in gravel at proper elevation of eight feet eight inches (8’- 5”) from the top of the coping (8’-2” from top of panel). Dig a trench from the drain across hopper and up the hopper wall.

3.      Run a one and a half inch (1-1/2”) Sch. 40 PVC pipe from the main drain to the sidewall and using a 45 deg. Elbow continue in a trench up into the over dig area. It should exit the pool by passing under the pool panel to at least a foot above the bottom of your panel and later to the equipment pad.

4.      While pouring concrete footings, place small amount of concrete around main drain to hold main drain into position. Be sure to keep concrete two inches (2”) below top of surface of the drain to allow for vermiculite pool base.

Check the wall panels one final time for proper level. To avoid the concrete footing from running under wall sections and protruding into pool excavation, be sure to fill any voids under the wall with dirt. Be careful to place the concrete behind the wall gently to avoid disturbing the straight wall or level. A little extra patience and care at this stage is recommended. Also, smoothing out the footing with a trowel or shovel will provide a more suitable bedding for the plumbing to set upon.